A packer at a fulfilment center scans the QR label on a blue reusable shipping box with an order inside, stacks of blue and black boxes beside her
IMG 080 · Fulfilment center, Flanders · morning

For webshops, retailers and B2B suppliers

Ship it reusable.Get it back.

Rotion tracks every reusable box, tote and mailer you ship, from the packing table to the consumer or the business client and back. Each package carries its order, its holder and its deposit, so you know which ones are still out and who has them.

Q · A

How does Rotion work for reusable e-commerce packaging?

Rotion gives every reusable box, tote, mailer or bag its own code and ties it to the order it ships with. Each handover after that is a scan: the carrier, the return point, the business client and your return hub. You see which packages are still out, who holds them and for how long, and the same scans run deposits and the reuse figures PPWR asks for.

  • Every package tied to its order
  • Returns by driver, return point or post
  • B2C and B2B in one system
01The problem

Packaging that ships out and stays out.

A reusable box only pays off when it makes its trips. Without a record per package, nobody knows where the missing ones went.

P.01

Nobody knows who has it.

Thousands of boxes sit in homes and offices. The webshop cannot say which consumer or client holds which one.

P.02

Returns arrive anonymous.

A box comes back by post or through a store. Without a scan, the deposit cannot go back to the right person.

P.03

Losses look like a cost of doing business.

You buy more packaging every quarter and cannot tell whether the leak is a route, a client or a return point.

02Closed loop

Everyone who handles a package.

An order leaves in a reusable box and comes back by one of several routes. Each handover is a scan, so the package always has a holder.

  1. 01Fulfilment center

    Scans each package at the packing table. The scan ties it to the order number.

  2. 02Carriers

    Deliver orders and take empties back on the next round. Custody moves with each scan.

  3. 03Consumers

    Keep the package until they return it. They need no app and no account.

  4. 04Return points

    Take returns over the counter. Where there is no reader, the consumer scans the package and the return point code.

  5. 05Business clients

    See the boxes at their sites in their own portal, and request a pickup or drop empties off.

  6. 06Wash partner

    Checks and cleans returned packages and logs each wash cycle.

03Two loops

Consumers and clients, one record.

A consumer order and a business delivery leave the same packing table. They come back by different routes, and Rotion follows both.

Packaging/Loops this monthSample data
Shipped9,420
Back8,675
Still out745
B2C · Webshop to consumerB2B · Supplier to business client
B2C

Webshop to consumer

  1. Packing table
  2. Carrier
  3. Consumer
  4. Return
  5. Return hub
Shipped
6,240
Back
5,710
Still out
530
Median days out
16
Return routes
  • Driver pickup at the next delivery2,39042% of returns
  • Store or return point2,47043% of returns
  • By post85015% of returns
B2B

Supplier to business client

  1. Packing table
  2. Own delivery
  3. Client site
  4. Pickup
  5. Return hub
Shipped
3,180
Back
2,965
Still out
215
Median days out
9
Return routes
  • Taken back on the next delivery2,41081% of returns
  • Pickup requested in the portal38013% of returns
  • Dropped at a return point or store1756% of returns

Sample data. Shipped and back count packages scanned this month.

Field results from operators running Rotion across pools, retail and industry.

28%
S.01fewer assets lost
9%
S.02smaller fleet needed
575,310
S.03assets tracked
Trusted by these organizations.
  • Kringwinkel
  • Aldi
  • Colruyt Group
  • Carrefour
  • Flanders' Food
  • Bike Republic
  • Brandweer
  • AMA
  • Proudd
  • Dressr
  • Stad Antwerpen
  • Major
  • Mivas
  • Horizons ISG
04How it works

Packing table to packing table.

Your team, the drivers and the return points scan with any phone or the readers they already have. Consumers scan only where a return point has no reader.

  1. 01

    Pack

    The packing scan ties the package to the order number from your WMS, ERP or webshop.

  2. 02

    Deliver

    The carrier takes the order out. Business clients confirm receipt in their portal.

  3. 03

    Return

    The driver takes it back on the next delivery, or the customer drops it at a store, a return point or the post office.

  4. 04

    Check and clean

    The return hub checks each package, logs the wash and puts it back on the packing line.

05Business clients

Each client sees its own boxes.

A business client logs in to its own portal and sees the boxes at each of its sites. It requests a pickup or drops empties off, and you charge for the boxes that never come back.

Client 14/Packaging at our sitesSample data

Client portalClient 14

Boxes on site462
SiteBoxes on siteOldest
Antwerp workshop386 days
Ghent sitePickup requested for Fri, Oct 2341249 days
Mechelen office123 days
Total462

Sample data. The client sees only its own sites. Charges follow your agreement with each client.

06Platform

Control per package.

07Autopilot

It notices first.

Autopilot watches every scan in your loop, flags what is going wrong, proposes the fix with its reasoning, and acts once you approve.

How Autopilot works

412 boxes shipped to Client 14 in August are still at its sites.

Why

Client 14 returns 96% of its boxes within 21 days. Since its Ghent site opened on 2 September, nothing has come back from there, and the driver has not scanned a pickup.

Proposes

Propose a pickup at the Ghent site with the next delivery, and ask Client 14 to confirm the count in its portal.

ApproveEditconfidence 92%
Boxes back in the loop412
Sample data

Straight answers.

What operations and supply chain teams ask before they book a demo.

Book a demo
Q.01Do consumers need an app?

No. Most returns are scanned by the driver, the store or the return point. Where a return point has no reader, the consumer scans the code on the package and the code at the return point with their phone camera. That scan marks the package as returned and releases the deposit.

Q.02How does a package get back from a consumer?

By one of three routes: the driver takes it back on the next delivery, the consumer drops it at a store or return point, or posts it back. Each route ends in a scan, and your return hub checks the package before it is packed again.

Q.03What if packages are not linked to a consumer?

Some retailers do not link a package to the person who receives it. Rotion then counts per retailer: packages out and packages back, by post and every other route, as a running balance. Reminders to consumers need the link to the order.

Q.04Can business clients see the boxes at their sites?

Yes. Each client gets a login to its own portal with the packages at each of its sites. It can request a pickup, or drop empties at your return points or stores. Packages that do not come back become a charge line per client, exported or pushed to invoicing.

Q.05What does PPWR ask of e-commerce packaging?

From 1 January 2030, at least 40% of the transport packaging an operator uses in the listed formats, e-commerce packaging included, must be reusable within a reuse system, with an aim of 70% by 2040 (Article 29(1)). Deliveries to another company in the same member state must be 100% reusable from 2030 (Article 29(3)). Cardboard boxes are exempt (Article 29(4)). From 2030 or later, e-commerce packaging may hold at most 50% empty space (Article 24).

Q.06How do we start?

Start with one packaging type from one fulfilment center, for example the boxes you ship to business clients. Put a code on each, scan at packing and at return, then add consumer orders and return points on the same setup. Most teams go live in weeks.

Further reading.

A carrier driver hands a delivery note to a dock supervisor beside a pallet of stacked grey reusable cratesIMG 052 · DC Zellik · 50.8889N 4.2725E
08 · Start[ SCAN 0x3F2B ]

Get every box back.

Most teams go live in weeks, on the codes already on their fleet.